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Handheld laser welding VS traditional welding and laser welding

Views: 77     Author: Kelly Xu     Publish Time: 01-12-2019      Origin: www.opticlaser.net

Handheld laser welding VS traditional welding and laser welding


Laser welding uses a high energy density laser beam as a heat source for efficient precision welding. Since laser welding requires high precision for workpiece pre-machining, the position of the beam on the workpiece 

is not significantly offset. if theassembly accuracy or beam positioning accuracy of the workpiece does not meet the requirements, it is easy to cause welding defects, which limits the process capacity of laser welding to

a certain extent. This is because the spot size is small and the weld is narrow after laser focusing.

In response to the limitations of the above laser welding technology, the market has gradually introduced a laser welding method with double wedge laser vibration, which is realized by disposing a special wobble vibration module on the welding head. The application of wobble welding technology can make laser welding more widely used, and it can achieve high-efficiency laser precision welding for larger wider welds workpieces.

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                                                                                        Wobble handheld welding head


Advantages of handheld laser welding technology

In conventional laser vibration welding, the collimated beam is vibrated by a uniaxial galvanometer, and the spot focused by the focusing mirror is moved with the welding head to move 

relative to the workpiece to form a weld having a certain amplitude, frequency and offset.

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              Two traditional vibration welding


Compared to the first two vibration welding modes, the double wedge mirror rotational vibration welding produces a spiral weld seam by the vibration module mounted between the collimating mirror and the focusing 

mirror, so that the focusing spot moves while the welding head moves. When the focal length is the same, the larger the torsion angle is, the larger the vibration amplitude is. When the torsion angle is the same, the larger the focal length, the larger the vibration amplitude. Therefore, double wedge vibration welding allows the weld joint to be widened while achieving better weld formability.

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                                             Handheld laser welding VS Traditional electric welding


What are the advantages of handheld laser welding comparing with traditional welding and laser welding?

Program

Traditional welding

Laser welding

Handheld laser welding

Heat input

High

Low

Low

Deformation, undercut

Series

Slight

Slight

Bond Strength

Normal

Good

Excellent

Follow-up program

Polishing

No need polishing

No need polishing

Speed

Ordinary

More than 2 times argon arc welding

More than 2 times argon arc welding

Applicable material

Stainless steel,carbon steel, galvanized sheet, mild steel

Stainless steel,carbon steel, galvanized sheet, mild steel, aluminium, brass

Stainless steel,carbon steel, galvanized sheet, mild steel, aluminium, brass

Consumables

More

Less

Less

Operation difficulty

Difficult

Normal

Easy

Operator safety

Unsafe

Safe

Safe

Environmental protection

Un-environment

Environment

Environment

Welding fault tolerance

High

Low

High

Wobble welding

can't

Can’t

Can

Spot width

Unable

Unable

Adjustable

Welding quality

Less

Normal

Excellent


For more detailed information, please contact with me freely.

Name: Kelly Xu

Mobile Phone :+8613014619085

Skype: 008613014619085

Whatsapp/Wechat:+86 13014619085

E-mail: optic103@optic-tech.cn

Talk with me on whatsapp directly via: https://wa.me/8613014619085

 






 







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